Vegetable and Biodiesel Oil Mill
Socio-economic Benefits
1.
Oil Mills greatly encourage rural development as wealth and self-employment jobs are generated in villages.
2.
Oil Mills save transport expenses for carrying oilseeds to cities and bringing oil from cities.
3.
Consumers empty tins can be refilled and hence costly packing expenses can be saved.
4.
Oil Mills make pure, fresh natural oil available to villagers from their own oilseeds on custom milling basis. So villagers are saved from profiteering, adulteration, taxations etc.
5.
Speculation in oil and oilseed becomes impossible due to decentralised production with our Oil Mills
6.
Oil Mills eliminate exploitation by middlemen and traders, as consumers have direct contact with mills.
7.
Oil Mills encourage animal husbandry by making oilcake available as best cattle feed. It increases milk production considerably
8.
Oil Mills create confidence and enthusiasm among villagers and their youngsters to run and manage rural industries. This is the greatest benefit as it accelerates creative entrepreneurship for other industries also.
Usual % Oil Content in Oil Seeds
Groundnut, (Kernels) 46 to 48%
Castor Seed, 40 to 48%
Sunflower, 32 to 40%
Copra, 62 to 68%
PALM KERNEL, 38 to 45%
SESAME, 50 to 56%
RAPESEED, 38 to 45%
MUSTARD, 38 to 45%
LIN SEED, 40 to 50%
COTTON SEED, 18 to 22%
SOYABEAN, 18 to 22%
PALM FRUIT, 20 to 22%
Pure Natural Cooking Oil
Main Features of the Oil Mill
1.
Mill is suitable for crushing all types of oilseeds whether edible or non edible.
2.
Filtration of oil is better than bigger oil mills giving transparent pure natural & “at a stretch convincing” appearance to the oil.
3.
Decorticator has special provision for shelling groundnut for seed purpose without breakage.
4.
Yield of oil is as high as big mills because of highly scientific worm sequence inside the chamber cage.
5.
Maintenance expenses are negligible.
6.
Technology is so simple that person can be trained only in 3 days to operate the mill.
7.
Manual is supplied with every export mill to explain operation, maintenance, name of components, dismantling, assembling etc. Internet support available too.
8.
The virgin vegetable oil is also used to make BIODIESEL fuel with the innovative reactors.
9.
The cake can be transformed in more valuable flavour by our special Micronizers.
% Oil Extraction from Different Oil Seeds
Typical oil extraction from 100 kg. of oil seeds will be as follows:
PALM KERNAL
36 kg
SOYABEAN
14 kg
SESAME
50 kg
PALM FRUIT
20 kg
RAPESEED
37 kg
GROUNDNUT KERNEL
42 kg
MUSTARD
35 kg
CASTOR SEED
36 kg
LIN SEED
42 kg
SUNFLOWER
32 kg
COTTON SEED
13 kg
COPRA
62 kg
Special Features of Expeller
1.
Chamber cage opens on hinges simply by tilting of chamber halves.
2.
Thinckness of cake can be changed to find and adjust cone at the point of optimum operation.
3.
Traditional oil pump is replaced by a filtering unit (optional)
4.
Due to ready foundation frame, No foundation of any machine required in the ground. So you can start the mill in 24 hours. Also you can shift the machine from one place to another as and when required.
5.
6 units of tapper roller bearing make expeller very sturdy and durable. No ball bearing fitted any where.
6.
As the oil mill (expander) is very compact, it is economical to import by air freight.
Basic Features
Dimensions
MPex3, for 200 kg/h of seeds : 1,5 x 1,5 x 2,2m, 500kg
SHED
About 300 sq. ft. 15′ X 20′ (5 m X 6 m.)
MANPOWER
Only two persons, one skilled and other unskilled.
CAPITAL
Expander with electric heater (email RFQ)
POWER
11 kw, three phase electric Motor + 1.8kw heaters.
Some additional explanations
1.
Highly experienced mill operator can extract oil without cooking from some oilseeds such as rape seeds, cottonseed, sesame, sunflower, copra etc. For Groundnut, Palm kernel, Castor seed, cooking is essential.
2.
Refining of oil is not required. Filtered oil is best for health. Filter oil has minimum 18 months shelf life. However, cottonseed oil requires refining or at least neutralizing.
3.
Castor seed oil requires steam heating in a neutralizer vessel before filtration.
4.
For palm fruits, our conventional expeller will not be useful. SPECIAL KIND OF EXPELLER WITH DIFFERENT DESIGN IS PROVIDED FOR PLAM FRUITS and such expeller specially for palm fruits is not useful for any other oilseeds.
Function of Machinery
1.
Cracker breaks the sunflower/castor/copra/groundnut seeds and gives the mixture of kernels & husks for crushing. Runs on 4 H.P. Motor. (Optional).
2.
Cooking kettle heats and cooks the kernels or oilseeds by electricity. A little spray water is also added to the oilseeds to increase moisture content to optimum level. The feeder is mounted on the expeller and is driven from expeller motor.
3.
Expeller crushes oilseeds producing oil and oil cake.
4.
Filtered oil is completely pure and fresh natural edible oil.(filter optional)
5.
Neutralizer (optional) removes free fatty acids from cottonseed oil by adding caustic soda (lye). It is driven by 1 H.P. Motor. Castor oil also can be heated into neutralizer by steam coils inside the neutralizer
For Inquiry and Request for Micro Biodiesel Manufacturing Equipments, email gregoriojess@yahoo.com
Jess C. Gregorio
Affiliate Marketing and Project Lead Generation Manager for the Philippine Territory
gregoriojess@yahoo.com
JcgregSolutions 