Affordable Stainless Steel Machinery for Manufacturing BIODIESEL Fuel


– Get the best base reaction yield (98-99%) with our high temperature protocol, which

saves catalizer, methanol and reaction time (reducing the main cost)

– In one single step, it will process any oil or liquid yellow grease with up to 6% FFA

– Washing this biodiesel made from virgin oils is not mandatory. No polluting by-products!

– Liquid lye catalyzer may also be used (in this case, use our sawdust dry washing).

     

The smallest & lightweight  M4 module makes and gravity settles 2 x 200L (2x50gal) of biodiesel per day. It is composed of the following:

1 (one) BD2-D, vacuum flash dryer for full dewatering 100-200 L/h of  veggie oil

1 (one) BD2 pressurized processor, performing the 240 liter batch reaction

1 (one) SAT-1, oil less, air compressor for safety handling the liquids

Designed to be installed in full ventilated rooms, all the biodiesel processors are industrial grade, stainless steel made, with on-line mixer, double pump feeding, belt type electric heaters in pipes, and 3 safety devices.

The optional BD2F vessel is a 0.5 micron filter to keep out the sterol glucosides particles, and delivers the best bio diesel for low temperature use.

The resulting biodiesel can meet ASTM or EN standards (depends on the feedstock used).

Main Benefits:

> driven by one single non-skilled personnel.

> reduced energy consumption: 60 Wh/liter, including the oil dewatering

> liquid lye can be used as catalizer (sawdust dry “washing” must be used in this case)

> gravity settling means no maintenance needed: it exists two mobile parts only

Easy and fast biodiesel quality control by two physical parameters and 2 tests:

* Specific Gravity at 20°C < 0.895 g/cm3

* Kinematic Viscosity at 40°C < 5.5 cSt

* PH > 7 measure, and the “27/3” chemical test

Expandable from 400 to 6000 L/day (1500 gal/day):

Each module can make 15 reactions in 24h. Then, by sending the mixture to external settling tanks (BD2-E type) the vessel becomes free to handle successive reactions. This way, one M40 module may settles up to 6,000 liters/day(1500 gal/day) of high quality biodiesel.

** NOTE: the 8-9h gravity settling time into the pressurized decanters defines the daily production. Each batch reaction, from the oil drying up to the reaction end, takes 60-90 minutes only.

There are available bigger M8/16/24/32/40 modules with the new BD4 reactor with one 400 L/batch BD4 type processor, the M40 module offers a production of 6000 L of biodiesel in 24h (over 1800 T/year) by adding several BD4-E settling tanks.

Manpower Requirements: two operators.

Modular arrangement: several M40 units can be placed in parallel to increase the production. Any of them may simultaneously process a different feedstock each to make high quality biodiesel.

Our supply comes with BD JET Manual, detailing the technology and instructions for easy DIY installation.

To comply with quality control, the scope includes instruments for Specific Gravity & Viscosity measurements.

As an option, we can include the new BD2-F device, for 0.5 micron centrifugal filtering, which will remove any sterol glucosyde particle from the biodiesel.

For Inquiry and Request for Micro Biodiesel Manufacturing Equipments, email gregoriojess@yahoo.com

Jess C. Gregorio

Affiliate Marketing and Project Lead Generation Manager for the Philippine Territory

gregoriojess@yahoo.com

https://jcgregsolutions.wordpress.com/

Backyard Vegetable and Biodiesel Oil Mill


Vegetable and Biodiesel Oil Mill

Socio-economic Benefits

1.

Oil Mills greatly encourage rural development as wealth and self-employment jobs are generated in villages.

2.

Oil Mills save transport expenses for carrying oilseeds to cities and bringing oil from cities.

3.

Consumers empty tins can be refilled and hence costly packing expenses can be saved.

4.

Oil Mills make pure, fresh natural oil available to villagers from their own oilseeds on custom milling basis. So villagers are saved from profiteering, adulteration, taxations etc.

5.

Speculation in oil and oilseed becomes impossible due to decentralised production with our Oil Mills

6.

Oil Mills eliminate exploitation by middlemen and traders, as consumers have direct contact with mills.

7.

Oil Mills encourage animal husbandry by making oilcake available as best cattle feed. It increases milk production considerably

8.

Oil Mills create confidence and enthusiasm among villagers and their youngsters to run and manage rural industries. This is the greatest benefit as it accelerates creative entrepreneurship for other industries also.

Usual % Oil Content  in Oil Seeds

Groundnut, (Kernels) 46 to 48%

Castor Seed, 40 to 48%

Sunflower, 32 to 40%


Copra, 62 to 68%

PALM KERNEL, 38 to 45%

SESAME, 50 to 56%

RAPESEED, 38 to 45%

MUSTARD, 38 to 45%

LIN SEED, 40 to 50%

COTTON SEED, 18 to 22%

SOYABEAN, 18 to 22%

PALM FRUIT, 20 to 22%

Pure Natural Cooking Oil

Main Features of the Oil Mill

1.

Mill is suitable for crushing all types of oilseeds whether edible or non edible.

2.

Filtration of oil is better than bigger oil mills giving transparent pure natural & “at a stretch convincing” appearance to the oil.

3.

Decorticator has special provision for shelling groundnut for seed purpose without breakage.

4.

Yield of oil is as high as big mills because of highly scientific worm sequence inside the chamber cage.

5.

Maintenance expenses are negligible.

6.

Technology is so simple that person can be trained only in 3 days to operate the mill.

7.

Manual is supplied with every export mill to explain operation, maintenance, name of components, dismantling, assembling etc. Internet support available too.

8.

The virgin vegetable oil is also used to make BIODIESEL fuel with the innovative reactors.

9.

The cake can be transformed in more valuable flavour by our special Micronizers.

% Oil Extraction from Different Oil Seeds

Typical oil extraction from 100 kg. of oil seeds will be as follows:

PALM KERNAL

36 kg

SOYABEAN

14 kg

SESAME

50 kg

PALM FRUIT

20 kg

RAPESEED

37 kg

GROUNDNUT KERNEL

42 kg

MUSTARD

35 kg

CASTOR SEED

36 kg

LIN SEED

42 kg

SUNFLOWER

32 kg

COTTON SEED

13 kg

COPRA

62 kg

Special Features of Expeller

1.

Chamber cage opens on hinges simply by tilting of chamber halves.

2.

Thinckness of cake can be changed  to find and adjust cone at the point of optimum operation.

3.

Traditional oil pump is replaced by a filtering unit (optional)

4.

Due to ready foundation frame, No foundation of any machine required in the ground. So you can start the mill in 24 hours. Also you can shift the machine from one place to another as and when required.

5.

6 units of tapper roller bearing make expeller very sturdy and durable. No ball bearing fitted any where.

6.

As the oil mill (expander) is very compact, it is economical to import by air freight.

Basic Features

Dimensions

MPex3, for 200 kg/h of seeds : 1,5 x 1,5 x 2,2m, 500kg

SHED

About 300 sq. ft. 15′ X 20′ (5 m X 6 m.)

MANPOWER

Only two persons, one skilled and other unskilled.

CAPITAL

Expander with electric heater (email RFQ)

POWER

11 kw, three phase electric Motor + 1.8kw heaters.

Some additional explanations

1.

Highly experienced mill operator can extract oil without cooking from some oilseeds such as rape seeds, cottonseed, sesame, sunflower, copra etc. For Groundnut, Palm kernel, Castor seed, cooking is essential.

2.

Refining of oil is not required. Filtered oil is best for health. Filter oil has minimum 18 months shelf life. However, cottonseed oil requires refining or at least neutralizing.

3.

Castor seed oil requires steam heating in a neutralizer vessel before filtration.

4.

For palm fruits, our conventional expeller will not be useful. SPECIAL KIND OF EXPELLER WITH DIFFERENT DESIGN IS PROVIDED FOR PLAM FRUITS and such expeller specially for palm fruits is not useful for any other oilseeds.

Function of Machinery

1.

Cracker breaks the sunflower/castor/copra/groundnut  seeds and gives the mixture of kernels & husks for crushing. Runs on 4 H.P. Motor. (Optional).

2.

Cooking kettle heats and cooks the kernels or oilseeds by electricity. A little spray water is also added to the oilseeds to increase moisture content to optimum level. The feeder is mounted on the expeller and is driven from expeller motor.

3.

Expeller crushes oilseeds producing oil and oil cake.

4.

 Filtered oil is completely pure and fresh natural edible oil.(filter optional)

5.

Neutralizer (optional) removes free fatty acids from cottonseed oil by adding caustic soda (lye). It is driven by 1 H.P. Motor. Castor oil also can be heated into neutralizer by steam coils inside the neutralizer

For Inquiry and Request for Micro Biodiesel Manufacturing Equipments, email gregoriojess@yahoo.com

Jess C. Gregorio

Affiliate Marketing and Project Lead Generation Manager for the Philippine Territory

gregoriojess@yahoo.com

https://jcgregsolutions.wordpress.com/