Trends in Utilization of Palm Kernel Shells


By Salman Zafar

The palm kernel shells used to be initially dumped in the open thereby impacting the environment negatively without any economic benefit. However, over time, palm oil mills in Southeast Asia and elsewhere realized their brilliant properties as a fuel and that they can easily replace coal as an industrial fuel for generating heat and steam.

Major Applications

Nowadays, the primary use of palm kernel shells (PKS) is as a boiler fuel supplementing the fibre which is used as primary fuel. In recent years kernel shells are extensively sold as alternative fuel around the world. Besides selling shells in bulk, there are companies that produce fuel briquettes from shells which may include partial carbonisation of the material to improve the combustion characteristics.

Palm kernel shells have a high dry matter content (>80% dry matter). Therefore the shells are generally considered a good fuel for the boilers as it generates low ash amounts and the low K and Cl content will lead to less ash agglomeration. These properties are also ideal for production of biomass for export.

As a raw material for fuel briquettes, palm shells are reported to have the same calorific characteristics as coconut shells. The relatively smaller size makes it easier to carbonise for mass production, and its resulting palm shell charcoal can be pressed into a heat efficient biomass briquette.

Although the literature on using oil palm shells (and fibres) is not as extensive as EFB, common research directions of using shells, besides energy, are to use it as raw material for light-weight concrete, fillers, activated carbon, and other materials. However, none of the applications are currently done on a large-scale. Since shells are dry and suitable for thermal conversion, technologies that further improve the combustion characteristics and increase the energy density, such as torrefaction, could be relevant for oil palm shells.

Torrefaction is a pretreatment process which serves to improve the properties of biomass in relation to the thermochemical conversion technologies for more efficient energy generation. High lignin content for shells affects torrefaction characteristics positively (as the material is not easily degraded compared to EFB and fibres).

Furthermore, palm oil shells are studied as feedstock for fast pyrolysis. To what extent shells are a source of fermentable sugars is still not known, however the high lignin content in palm kernel shells indicates that shells are less suitable as raw material for fermentation.

Future Outlook

The leading palm oil producers in the world should consider limiting the export of palm-kernel shells (PKS) to ensure supplies of the biomass material for renewable energy projects, in order to decrease dependency on fossil fuels. For example, many developers in Indonesia have expressed an interest in building palm kernel shell-fired power plants. However, they have their concerns over supplies, as many producers prefer to sell their shells overseas currently. Many existing plants are facing problems on account of inconsistent fuel quality and increasing competition from overseas PKS buyers. PKS market is well-established in provinces like Sumatra and export volumes to Europe and North Asia as a primary fuel for biomass power plants is steadily increasing.

The creation of a biomass supply chain in palm oil producing countries may be instrumental in discouraging palm mills to sell their PKS stocks to brokers for export to foreign countries. Establishment of a biomass exchange in leading countries, like Indonesia, Malaysia and Nigeria, will also be a deciding factor in tapping the unharnessed potential of palm kernel shells as biomass resource.

—————————————————————

🕶 Biogas Power AdPlugIT

We do local turnkey biogas power plant projects. We offer expertise and experience of one of the top ten biogas engineering and construction company in the world- a Germany based corporation with over 400 installed biogas power plants worldwide. 

Biogas Frequently Asked Questions

https://jcgregsolutions.wordpress.com/2016/12/18/biogas-faq/
Waste to Energy. What is holding you back?

https://jcgregsolutions.wordpress.com/2016/10/23/waste-to-energy-what-is-holding-you/

History of Anaerobic Digestion

https://jcgregsolutions.wordpress.com/2016/10/17/a-short-history-of-anaerobic-digestion/

Jess C.Gregorio

InSpecIT Inc.

Unit 719/722 City & Land Mega Plaza Bldg.

ADB Ave. cor. Garnet Road, Ortigas Center

San Antonio, Pasig City, Philippines 1605

Email: gregoriojess@yahoo.com

We do SCADA, BMS, FDAS, FMS, HMI, and Control System Integration.

https://jcgregsolutions.wordpress.com/2016/07/31/over-and-above-scada-bms-fdas-hmi/

Browse JcGreg Flipboard Magazine

https://flipboard.com/@JessGregorio?tab=magazines

Follow JcGreg WordPress Blogs

https://jcgregsolutions.wordpress.com/

Subscribe to JcGreg Email Updates

‪http://eepurl.com/czzCsH‬

Advertisements

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out / Change )

Twitter picture

You are commenting using your Twitter account. Log Out / Change )

Facebook photo

You are commenting using your Facebook account. Log Out / Change )

Google+ photo

You are commenting using your Google+ account. Log Out / Change )

Connecting to %s